{"id":1401,"date":"2025-05-20T14:06:36","date_gmt":"2025-05-20T06:06:36","guid":{"rendered":"https:\/\/boriarubbermachine.com\/?p=1401"},"modified":"2025-05-20T14:06:36","modified_gmt":"2025-05-20T06:06:36","slug":"tyre-retreading-line-tyre-tread-building-machine","status":"publish","type":"post","link":"https:\/\/www.boriarubbermachine.com\/tr\/tyre-retreading-line-tyre-tread-building-machine\/","title":{"rendered":"Lastik Kaplama Hatt\u0131-Lastik S\u0131rt Yapma Makinesi"},"content":{"rendered":"

Lastik S\u0131rt\u0131 Yapma Makinesi<\/strong><\/span><\/p>\n

I. Ekipman Tan\u0131m\u0131 ve \u0130\u015flevleri<\/strong><\/p>\n

Tan\u0131m: Lasti\u011fin yap\u0131sal katmanlar\u0131 aras\u0131nda fiziksel ba\u011flanma ve \u015fekil sertle\u015fmesi sa\u011flamak i\u00e7in lastik \u00fcretiminde\/yeniden kaplamada \u015fekillendirme, s\u0131rt takma ve bas\u0131n\u00e7l\u0131 vulkanizasyon i\u00e7in kullan\u0131lan kritik ekipman.<\/p>\n

Temel \u00f6zellik :<\/strong><\/p>\n

Bas\u0131n\u00e7l\u0131 \u015fekillendirme: Hidrolik sistem, g\u00f6vdenin katmanlar\u0131 aras\u0131ndaki uyumu hassas bir \u015fekilde kontrol etmek i\u00e7in bas\u0131n\u00e7 uygular (5 ila 30MPa aras\u0131nda ayarlanabilir)
\nTermal vulkanizasyon: Kau\u00e7uk \u00e7apraz ba\u011flanma reaksiyonunu etkinle\u015ftirmek i\u00e7in entegre elektrikli \u0131s\u0131tma plakas\u0131 (200 \u00b0 C \u00b1 2 \u00b0 C'ye kadar)
\nAk\u0131ll\u0131 \u015fekillendirme: Lazer profil taray\u0131c\u0131 embriyonun kal\u0131p e\u015fle\u015fme derecesi ile ger\u00e7ek zamanl\u0131 kar\u015f\u0131la\u015ft\u0131rmas\u0131 (hata \u22640,5 mm)<\/p>\n

II. Sistem Bile\u015fiminin Analizi<\/strong><\/p>\n

1. G\u00fc\u00e7 mod\u00fcl\u00fc
\nD\u00f6rt kolonlu hidrolik \u00fcnite (servo motor + de\u011fi\u015fken pompa)
\nAk\u00fcm\u00fclat\u00f6r bas\u0131n\u00e7 dengeleme sistemi (tepki s\u00fcresi < 0,5 saniye)
\n2. S\u0131cakl\u0131k kontrol mod\u00fcl\u00fc
\nB\u00f6lgesel s\u0131cakl\u0131k kontrol tasar\u0131m\u0131 (\u00fcst ve alt \u015fablonlar i\u00e7in ba\u011f\u0131ms\u0131z s\u0131cakl\u0131k b\u00f6lgeleri)
\nTermokupl kapal\u0131 d\u00f6ng\u00fc geri besleme (8 kanall\u0131 s\u0131cakl\u0131k izleme)
\n3. G\u00fcvenlik korumas\u0131
\nK\u0131z\u0131l\u00f6tesi \u0131zgara kilitleme (EN ISO 14119 sertifikas\u0131)
\nA\u015f\u0131r\u0131 bas\u0131n\u00e7 otomatik y\u00fck tahliye valfi (e\u015fik maksimum bas\u0131nc\u0131n 110%'sine ayarlanm\u0131\u015ft\u0131r)<\/p>\n

III. Standartla\u015ft\u0131r\u0131lm\u0131\u015f operasyon prosed\u00fcrleri<\/strong><\/p>\n

\u00d6n i\u015flem<\/p>\n

\u2460 Kal\u0131b\u0131 temizleyin ve 80 \u00b0 C'ye \u0131s\u0131t\u0131n (yap\u0131\u015fmay\u0131 \u00f6nleyici madde p\u00fcsk\u00fcrt\u00fcn)
\n\u2461 Embriyo konumland\u0131rma do\u011frulu\u011fu kalibrasyonu (e\u015fmerkezlilik hatas\u0131 < 1 mm)<\/p>\n

Bas\u0131n\u00e7l\u0131 vulkanizasyon<\/p>\n

\u2460 \u00dc\u00e7 a\u015famal\u0131 bas\u0131n\u00e7land\u0131rma (0\u219210MPa\u219220MPa\u2192 ayar de\u011feri, her a\u015famada 30 saniye bas\u0131n\u00e7 tutma)
\n\u2461 S\u0131cakl\u0131k rampa kontrol\u00fc (vulkanizasyon s\u0131cakl\u0131\u011f\u0131na 3 \u2103 \/ dak)<\/p>\n

Tedavi sonras\u0131<\/p>\n

\u2460 Kademeli bas\u0131n\u00e7 azaltma (karkas deformasyonunu \u00f6nlemek i\u00e7in)
\n\u2461 Otomatik f\u0131rlatma mekanizmas\u0131 lasti\u011fi kal\u0131ptan ay\u0131r\u0131r<\/p>\n

IV. End\u00fcstri Uygulama Senaryolar\u0131<\/strong><\/p>\n

Yeni ENERJ\u0130 ARACI lastik \u00fcretimi:
\nD\u00fc\u015f\u00fck yuvarlanma direncine sahip s\u0131rt kompozit laminasyonu (poli\u00fcretan ve silikon malzemelerin birlikte vulkanizasyonu)
\nU\u00e7ak lasti\u011fi kaplama:
\nAramid kord bezi katmanlar\u0131n\u0131n y\u00fcksek bas\u0131n\u00e7l\u0131 onar\u0131m\u0131 (katmanlar aras\u0131 bas\u0131n\u00e7 \u226535MPa)
\n\u00d6zel ekipman alan\u0131 :
\nTamam\u0131 kau\u00e7uk paletli vulkanizasyon kal\u0131plama (s\u00fcrekli bas\u0131n\u00e7l\u0131 konvey\u00f6r bant teknolojisi)<\/p>\n

\"Y4\"<\/p>\n

\"Y10\"<\/p>\n

\"Y1\"<\/p>\n

\"MY4\"<\/p>\n

\"MY2\"<\/p>","protected":false},"excerpt":{"rendered":"

Tyre Tread Building Machine I. Equipment Definition and Functions Definition \u200c : Critical equipment used in tire manufacturing\/retreading for shaping, tread fitting and pressure vulcanization, to achieve physical bonding and shape curing between the structural layers of the tire. Core feature \u200c : Pressure forming \u200c : Hydraulic system applies pressure (adjustable from 5 to […]<\/p>","protected":false},"author":4,"featured_media":1407,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[35],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/posts\/1401"}],"collection":[{"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/comments?post=1401"}],"version-history":[{"count":0,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/posts\/1401\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/media\/1407"}],"wp:attachment":[{"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/media?parent=1401"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/categories?post=1401"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/tr\/wp-json\/wp\/v2\/tags?post=1401"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}