{"id":530,"date":"2024-03-06T15:29:22","date_gmt":"2024-03-06T07:29:22","guid":{"rendered":"https:\/\/boriarubbermachine.com\/rubber-film-batch-off-machine-process-copy\/"},"modified":"2025-01-15T15:37:31","modified_gmt":"2025-01-15T07:37:31","slug":"rubber-film-batch-off-machine-process","status":"publish","type":"post","link":"https:\/\/www.boriarubbermachine.com\/cs\/rubber-film-batch-off-machine-process\/","title":{"rendered":"Proces d\u00e1vkov\u00e1n\u00ed gumov\u00e9 f\u00f3lie"},"content":{"rendered":"<h2>Proces d\u00e1vkov\u00e9ho odd\u011blov\u00e1n\u00ed pry\u017eov\u00fdch f\u00f3li\u00ed\/list\u016f:<\/h2>\n<p><span style=\"font-family: arial, helvetica, sans-serif;\">1. Pry\u017e z vytla\u010dovac\u00edho stroje ve vnit\u0159n\u00ed m\u00edchac\u00ed d\u00edln\u011b nejprve vstupuje do p\u0159edn\u00edho vypou\u0161t\u011bc\u00edho za\u0159\u00edzen\u00ed chladi\u010de f\u00f3lie. P\u0159edn\u00ed \u010d\u00e1st odb\u011brov\u00e9ho dopravn\u00edku je tvo\u0159ena dopravn\u00edm p\u00e1sem odoln\u00fdm v\u016f\u010di vysok\u00fdm teplot\u00e1m a zadn\u00ed \u010d\u00e1st je tvo\u0159ena syst\u00e9mem motorov\u00fdch v\u00e1lc\u016f. Dopravn\u00ed p\u00e1s je tepeln\u011b a korozivzdorn\u00fd nitrilov\u00fd p\u00e1s bez kloubu. Za\u0159\u00edzen\u00ed m\u00e1 za\u0159\u00edzen\u00ed pro korekci odchylek a automatick\u00e9 nap\u00ednac\u00ed za\u0159\u00edzen\u00ed.<\/span><\/p>\n<p>2. Po odstran\u011bn\u00ed pry\u017ee z p\u0159edn\u00ed \u010d\u00e1sti se p\u0159es p\u0159\u00edtla\u010dn\u00fd v\u00e1lec dostane do n\u00e1dr\u017eky na izola\u010dn\u00ed chladic\u00ed vodu. Rozd\u011blen\u00e1 na hlavn\u00ed a vedlej\u0161\u00ed vodn\u00ed n\u00e1dr\u017e, jednovrstv\u00e1 konstrukce. F\u00f3lie p\u0159ech\u00e1z\u00ed do nam\u00e1\u010dec\u00ed n\u00e1dr\u017ee, kde je namo\u010dena v distan\u010dn\u00ed vlo\u017ece a zpo\u010d\u00e1tku ochlazena. Ponorn\u00e1 n\u00e1dr\u017e je vybavena cirkula\u010dn\u00edm chladic\u00edm za\u0159\u00edzen\u00edm a \u010derpadlem pro m\u00edch\u00e1n\u00ed distan\u010dn\u00ed vrstvy. Pot\u00e9 se vlo\u017e\u00ed zvedac\u00ed a z\u00e1v\u011bsn\u00e9 za\u0159\u00edzen\u00ed a shodu rychlosti linky s p\u0159ed\u0159azen\u00fdm r\u00e1mem zaji\u0161\u0165uje m\u011bni\u010d G120.<\/p>\n<p>3. Pot\u00e9 se f\u00f3lie nas\u00e1kl\u00e1 distan\u010dn\u00edm materi\u00e1lem sev\u0159e a zvedne pomoc\u00ed dopravn\u00edho p\u00e1su a p\u0159es dopravn\u00ed p\u00e1s plastov\u00e9ho modulu vstoup\u00ed do vzduchov\u00e9ho chladic\u00edho za\u0159\u00edzen\u00ed. Zvedac\u00ed za\u0159\u00edzen\u00ed m\u00e1 funkci automatick\u00e9ho zav\u011b\u0161en\u00ed f\u00f3lie. Zvedac\u00ed poloha P\u0159idat lepic\u00ed dopravn\u00ed stroj, lze nastavit \u00fahel zved\u00e1n\u00ed (p\u0159izp\u016fsobit m\u011bkk\u00e9mu a tvrd\u00e9mu pry\u017eov\u00e9mu materi\u00e1lu), tak\u017ee vstup zav\u011b\u0161en\u00e9 f\u00f3lie je hladk\u00fd, netla\u010d\u00ed lepidlo. F\u00f3lie dopravovan\u00e1 zvedac\u00edm za\u0159\u00edzen\u00edm m\u016f\u017ee automaticky vstoupit do ty\u010de pro zav\u011b\u0161en\u00ed lepidla, aby se zabr\u00e1nilo zablokov\u00e1n\u00ed lepidla, \u010d\u00edm\u017e se zajist\u00ed spolehliv\u00e9 automatick\u00e9 zav\u011b\u0161en\u00ed lepidla, zamez\u00ed se nebezpe\u010d\u00ed ru\u010dn\u00edho zav\u011b\u0161en\u00ed lepidla a sn\u00ed\u017e\u00ed se n\u00e1ro\u010dnost provozu. Sou\u010dasn\u011b je vybaveno detek\u010dn\u00edm za\u0159\u00edzen\u00edm, kter\u00e9 p\u0159i zablokov\u00e1n\u00ed lepidla automaticky spust\u00ed alarm a zastav\u00ed pr\u00e1ci. \u0158\u00edzen\u00ed PLC, tak\u017ee d\u00e9lka zav\u011b\u0161en\u00e9ho lepidla je konzistentn\u00ed a \u00fahledn\u00e1, s manu\u00e1ln\u00edmi a automatick\u00fdmi funkcemi.<\/p>\n<p>4. Kdy\u017e fotoelektrick\u00fd sp\u00edna\u010d \u010dekac\u00ed polohy automatick\u00e9ho vychyst\u00e1v\u00e1n\u00ed detekuje ochlazenou pry\u017e, zdvihac\u00ed v\u00e1lec automatick\u00e9ho vychyst\u00e1vac\u00edho za\u0159\u00edzen\u00ed klesne z mezn\u00ed polohy zdvihu do \u010dekac\u00ed polohy a \u010dek\u00e1 na uchopen\u00ed pry\u017ee. Kdy\u017e fotoelektrick\u00fd sp\u00edna\u010d chyt\u00e1n\u00ed f\u00f3lie detekuje polohu automatick\u00e9ho lepen\u00ed a chyt\u00e1n\u00ed f\u00f3lie. Zvedac\u00ed v\u00e1lec automatick\u00e9ho lepic\u00edho za\u0159\u00edzen\u00ed se p\u0159esune z vy\u010dk\u00e1vac\u00ed polohy do polohy pro uchopen\u00ed. V tomto okam\u017eiku se uchopovac\u00ed v\u00e1lec smr\u0161t\u00ed a uchop\u00ed f\u00f3lii. Po uchopen\u00ed se v\u00e1lec smr\u0161t\u00ed do horn\u00ed mezn\u00ed magnetick\u00e9 polohy sp\u00edna\u010de, zvedne v\u00e1lec do mezn\u00ed polohy zdvihu. Po zapnut\u00ed magnetick\u00e9ho sp\u00edna\u010de se transla\u010dn\u00ed v\u00e1lec p\u0159esune do koncov\u00e9 polohy transla\u010dn\u00edho v\u00e1lce. Po zapnut\u00ed magnetick\u00e9ho sp\u00edna\u010de se p\u00edstnice v\u00e1lce vysunuje, aby p\u0159itla\u010dila film. Po zapnut\u00ed magnetick\u00e9ho sp\u00edna\u010de se spust\u00ed motor dopravn\u00edku a motor v\u00fdkyvu f\u00f3lie. Kdy\u017e se p\u00e1sov\u00fd dopravn\u00edk rozb\u011bhne, film vstoup\u00ed do lisovac\u00edho v\u00e1lce a p\u0159ibl\u00ed\u017e\u00ed se ke sp\u00ednac\u00edmu zdroji. P\u00edstn\u00ed ty\u010d v\u00e1lce p\u0159\u00edtla\u010dn\u00e9ho v\u00e1lce se zasune a transla\u010dn\u00ed v\u00e1lec se st\u00e1hne. \u0160\u00ed\u0159ka v\u00fdkyvu pry\u017ee je zpracov\u00e1na PLC na z\u00e1klad\u011b nastaven\u00ed a \u0161\u00ed\u0159ka ka\u017ed\u00e9 vrstvy se zmen\u0161\u00ed.<\/p>","protected":false},"excerpt":{"rendered":"<p>Rubber film\/sheet batch-off machine process: 1. The rubber from the extruder in the internal mixing workshop first enters the front discharge device of the film cooler. The front part of the take-off conveyor is composed of a high temperature resistant conveyor belt, and the back part is composed of a power roll system. The conveyor [&hellip;]<\/p>","protected":false},"author":4,"featured_media":525,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[34],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts\/530"}],"collection":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/comments?post=530"}],"version-history":[{"count":0,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts\/530\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/media\/525"}],"wp:attachment":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/media?parent=530"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/categories?post=530"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/tags?post=530"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}