{"id":1401,"date":"2025-05-20T14:06:36","date_gmt":"2025-05-20T06:06:36","guid":{"rendered":"https:\/\/boriarubbermachine.com\/?p=1401"},"modified":"2025-05-20T14:06:36","modified_gmt":"2025-05-20T06:06:36","slug":"tyre-retreading-line-tyre-tread-building-machine","status":"publish","type":"post","link":"https:\/\/www.boriarubbermachine.com\/cs\/tyre-retreading-line-tyre-tread-building-machine\/","title":{"rendered":"Protektorovac\u00ed linka - stroj na v\u00fdrobu b\u011bhoun\u016f pneumatik"},"content":{"rendered":"

Stroj na v\u00fdrobu b\u011bhoun\u016f pneumatik<\/strong><\/span><\/p>\n

I. Definice a funkce za\u0159\u00edzen\u00ed<\/strong><\/p>\n

Definice : Kritick\u00e9 za\u0159\u00edzen\u00ed pou\u017e\u00edvan\u00e9 p\u0159i v\u00fdrob\u011b\/retu\u0161ov\u00e1n\u00ed pneumatik k tvarov\u00e1n\u00ed, mont\u00e1\u017ei b\u011bhounu a tlakov\u00e9 vulkanizaci, aby se dos\u00e1hlo fyzik\u00e1ln\u00edho spojen\u00ed a vytvrzen\u00ed tvaru mezi konstruk\u010dn\u00edmi vrstvami pneumatiky.<\/p>\n

Z\u00e1kladn\u00ed funkce :<\/strong><\/p>\n

Tlakov\u00e9 tvarov\u00e1n\u00ed: Hydraulick\u00fd syst\u00e9m vyv\u00edj\u00ed tlak (nastaviteln\u00fd v rozmez\u00ed 5 a\u017e 30 MPa), aby p\u0159esn\u011b kontroloval ulo\u017een\u00ed mezi vrstvami karoserie.
\nTepeln\u00e1 vulkanizace: Integrovan\u00e1 elektrick\u00e1 oh\u0159\u00edvac\u00ed deska (a\u017e 200 \u00b0C \u00b12 \u00b0C) k aktivaci reakce zes\u00ed\u0165ov\u00e1n\u00ed pry\u017ee.
\nInteligentn\u00ed tvarov\u00e1n\u00ed : laserov\u00fd profilov\u00fd skener v re\u00e1ln\u00e9m \u010dase porovn\u00e1v\u00e1 stupe\u0148 shody embrya s MOLD (chyba \u22640,5 mm).<\/p>\n

II. Anal\u00fdza slo\u017een\u00ed syst\u00e9mu<\/strong><\/p>\n

1.Power modul
\n\u010cty\u0159sloupov\u00e1 hydraulick\u00e1 jednotka (servomotor + variabiln\u00ed \u010derpadlo)
\nSyst\u00e9m kompenzace tlaku v akumul\u00e1toru (doba odezvy < 0,5 sekundy)
\n2.Temperature control module
\nZ\u00f3nov\u00e1 regulace teploty (nez\u00e1visl\u00e9 teplotn\u00ed z\u00f3ny pro horn\u00ed a doln\u00ed \u0161ablony)
\nUzav\u0159en\u00e1 zp\u011btn\u00e1 vazba s termo\u010dl\u00e1nky (8kan\u00e1lov\u00e9 sledov\u00e1n\u00ed teploty)
\n3.Bezpe\u010dnostn\u00ed ochrana
\nInfra\u010derven\u00e1 m\u0159\u00ed\u017eka (certifikace EN ISO 14119)
\nAutomatick\u00fd p\u0159etlakov\u00fd pojistn\u00fd ventil (pr\u00e1h nastaven na 110% maxim\u00e1ln\u00edho tlaku)<\/p>\n

III. Standardizovan\u00e9 opera\u010dn\u00ed postupy<\/strong><\/p>\n

P\u0159ed o\u0161et\u0159en\u00edm<\/p>\n

\u2460 Vy\u010dist\u011bte formu a p\u0159edeh\u0159ejte ji na 80 \u00b0C (nast\u0159\u00edkejte prost\u0159edek proti lepen\u00ed).
\n\u2461 Kalibrace p\u0159esnosti polohov\u00e1n\u00ed embrya (chyba soust\u0159ednosti < 1 mm)<\/p>\n

Tlakov\u00e1 vulkanizace<\/p>\n

\u2460 T\u0159\u00edstup\u0148ov\u00e1 regulace tlaku (0\u219210MPa\u219220MPa\u2192 nastaven\u00e1 hodnota, udr\u017eov\u00e1n\u00ed tlaku po dobu 30 sekund v ka\u017ed\u00e9m stupni)
\n\u2461 \u0158\u00edzen\u00ed teplotn\u00ed rampy (3 \u2103\/min na teplotu vulkanizace)<\/p>\n

Po l\u00e9\u010db\u011b<\/p>\n

\u2460 Postupn\u00e9 sni\u017eov\u00e1n\u00ed tlaku (aby se zabr\u00e1nilo deformaci jate\u010dn\u011b upraven\u00e9ho t\u011bla)
\n\u2461 Automatick\u00fd vyhazovac\u00ed mechanismus odd\u011bluje pneumatiku od formy.<\/p>\n

IV. Sc\u00e9n\u00e1\u0159e pr\u016fmyslov\u00fdch aplikac\u00ed<\/strong><\/p>\n

V\u00fdroba pneumatik pro nov\u00e1 ENERGETICK\u00c1 VOZIDLA :
\nKompozitn\u00ed laminace b\u011bhounu s n\u00edzk\u00fdm valiv\u00fdm odporem (ko-vulkanizace polyuretanov\u00fdch a silikonov\u00fdch materi\u00e1l\u016f).
\nProtektorov\u00e1n\u00ed leteck\u00fdch pneumatik :
\nOprava vrstev aramidov\u00e9 tkaniny za vysok\u00e9ho tlaku (mezivrstevn\u00ed tlak \u226535 MPa)
\nSpeci\u00e1ln\u00ed vybaven\u00ed pole :
\nVulkaniza\u010dn\u00ed tvarov\u00e1n\u00ed celopry\u017eov\u00fdch p\u00e1s\u016f (technologie kontinu\u00e1ln\u00edho tlakov\u00e9ho dopravn\u00edho p\u00e1su)<\/p>\n

\"Y4\"<\/p>\n

\"Y10\"<\/p>\n

\"Y1\"<\/p>\n

\"MY4\"<\/p>\n

\"MY2\"<\/p>","protected":false},"excerpt":{"rendered":"

Tyre Tread Building Machine I. Equipment Definition and Functions Definition \u200c : Critical equipment used in tire manufacturing\/retreading for shaping, tread fitting and pressure vulcanization, to achieve physical bonding and shape curing between the structural layers of the tire. Core feature \u200c : Pressure forming \u200c : Hydraulic system applies pressure (adjustable from 5 to […]<\/p>","protected":false},"author":4,"featured_media":1407,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[35],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts\/1401"}],"collection":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/comments?post=1401"}],"version-history":[{"count":0,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/posts\/1401\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/media\/1407"}],"wp:attachment":[{"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/media?parent=1401"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/categories?post=1401"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.boriarubbermachine.com\/cs\/wp-json\/wp\/v2\/tags?post=1401"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}